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                Chinaplas 2019
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                Keywords of this article:  injection molding 
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                Millad NX 8000 makes PP a viable alternative to glass or amorphous polymers like PC, PET, PVC and PS.
                Millad NX 8000 makes PP a viable alternative to glass or amorphous polymers like PC, PET, PVC and PS.

                Thanks for their high-performance properties, plastics are increasingly becoming the dominant materials of main application sectors, such as packaging, automotive, medical, electronic & electrical (E&E) and construction. At CHINAPLAS 2019, a wide array of latest technologies and solutions will be presented, helping to deal with the opportunities and challenges that come along.

                Packaging

                The packaging sector is facing increasingly diverse user requirements and strong call for sustainability. Packaging enterprises will not be disappointed at CHINAPLAS which will have a large display of innovative solutions featuring cutting-edge machines, innovative materials, and green technologies for packaging applications.


                In particular, many live demonstrations are expected at the fairgrounds. For example, ILLIG’s new IC-RDM 73K thermoformer will operate at the fairgrounds. Drinking cups will be produced on the line using a 32-up mold, at a speed of 50 cycles per minute. 

                The forming area of this new machine is enlarged by 23%. Subject to applications, all improvements together contribute to an up to 25% increased production.

                Compared to traditional pneumatic/hydraulic extrusion blow molding machines, the EB70UE full electric extrusion blow molding machine to be showcased by Powerjet Plastic Machinery Co., Ltd. has a rotary speed that is one-third higher and can save about 70% energy. The solution is mainly applicable to the manufacturing of packaging and containers for food and pharmaceutical products.

                GDXL Precise Machinery Co., Ltd.’s multilayer co-injection solution allows a gradual color change along the preform, enriching the possibilities for product designs. The solution can be achieved by modifying existing injection equipment into a co-injection system to achieve multilayer manufacturing. It enhances the insulation of containers and extends their durability to the maximum extent (about 200% of those packed in monolayer containers). 

                Apart from production technologies, latest material and chemical solutions boost the growth of the packaging sector, helping the sector to satisfy the higher requirements. 

                Transparent packaging is one of these requirements, and therefore Milliken will present the applications of Millad NX 8000 polypropylene (PP) clarifying agent, which allows products with higher thickness to be as crystal clear as glass or amorphous polymer materials. The agent can replace the expensive transparent materials with limited functionalities and improve the aesthetics of current polypropylene materials.


                Current changes in the packaging industry favor the increased use of thermoplastic elastomers (TPE). Epseal TPE products of HEXPOL TPE are custom-made liner sealing compounds for the food and beverage industry. They are PVC free and conform to FDA and EU regulations. 

                Besides, each individual sealing packaging system has extraordinary sealing property, great elasticity, and necessary flexibility and is shown in an organoleptic evaluation with the capability to preserve the original taste. 

                Automotive
                BASF will showcase three futuristic concept EV models.

                Electric, intelligent and lightweight vehicles are driving the innovations in the automotive sector. High-performance materials are developed to help automakers and components manufacturers in the E-mobility vogue. 

                Real vehicle models always catch the attentions of visitors at CHINAPLAS. Both chemical suppliers Asahi Kasei and BASF will showcase their concept electric vehicles (EV) this year, demonstrating how innovative materials can be adopted for E-mobility. 

                Among them, the three two-seat concept EVs developed by BASF in collaboration with the Research and Development Center of Guangzhou Automobile Group Co. Ltd. have a futuristic design. They are tailor-made for Chinese car owners with diversified lifestyles.

                The adoption of more electronic components is an obvious trend for E-mobility. As graphene is one of the best conductive materials available, some Chinese suppliers have put efforts into the research and development of graphene’s potential applications in the automotive sector.   

                At the show, Wuxi JuWang Plastic Material Co., Ltd. will showcase its technological breakthrough regarding the conductivity of graphene in polymer materials, by which the original properties of the polymer can be maintained while good conductivity is achieved. 

                Meanwhile, the Graphene Polymer Composites R&D Center of Shandong Lutai Holding Group will present its advanced graphene/PVC composite, in which graphene is grafted to the surface of PVC resin, achieving dispersion on the nanoscale for improved conductivity. 

                Efficient production is always a key concern for manufacturers. Thus, some injection molding machine builders will demonstrate the capability of their machines in the automotive applications. 
                ENGEL will showcase its integrated solution for cost-effective production of sophisticated LED lenses made of liquid silicone rubber (LSR). Lenses for LED headlamps with a highly demanding geometry will be produced on a tie-bar-less ENGEL e-victory injection molding machine, with an integrated ENGEL viper 40 linear robot, in a two-cavity mould by ACH-Solution. 

                With its servo-electric injection unit, the tie-bar-less mold area and the low-emission drive technology, the ENGEL e-victory is suitable for the production of complex, optical micro-parts and precision technical moldings.

                Medical 

                Thanks to their superior properties and biocompatibility, medical plastics are gaining wider applications in the healthcare and pharmaceutical sector. More key suppliers of bio-safe resins, medical grade polymers and silicone rubber are on show, reflecting the high potential of the market. 

                The ViviOn Cyclic Block Copolymers (CBCs) from USI Corporation will be introduced to visitors. These are medical grade fully hydrogenated polymers based on styrene and conjugated dienes manufactured via anionic polymerization, with properties like superb purity, excellent UV durability, remarkable thermal stability, high chemical resistance, etc. 

                Medical devices are designed with both hard and soft parts. In general, it is really hard to bond the silicone rubber parts to the hard part (PC, PBT, PCTG, etc.).  

                Self-Bonding LSR from Momentive can solve this issue. The material can be injection molded to the PC/PBT/PCTG substrate directly with perfect adhesion, without primer or surface treatment. It saves cost and time, and reduces the complexity of processing. Meanwhile, the good flow ability and low viscosity make it is possible to design precise parts.

                The Mevopur brand of Clariant Masterbatches provides solution for modification of a wide range of polymers and TPE used in healthcare applications. Clariant’s medical color and performance masterbatches and compounds are produced in ISO13485 certified production sites to reduce risk of cross contamination and ensure material purity. 

                Arburg will operate a turnkey system to produce ready-to-use wrist watches in 70 seconds. E&E 

                Among the 3,500 leading exhibitors, 1,100 will introduce state-of-the-art equipment and materials for E&E applications.

                Plastics are expected to play a crucial role in the era for 5G. In sight of this, Seyang Polymer will showcase SEYANG LCP, a material for 5G communication components. The material achieves low/high dielectric property ratings, LDS/MID grades for 5G antennas, and excellent extrusion grades for liquid crystal polymer (LCP) films.

                Shanghai Afaith Trading Co., Ltd. will also introduce a polycarbonate-based material with a high dielectric constant, which can be widely used in small antennas and 5G communication applications.

                Arburg will showcase a complex turnkey system, an innovative and automated technology for manufacturing hydraulic, two-component wristwatches. Its Allrounder 570 S injection press will produce bicolor LSR wrist straps, the MULTILIFT V robotic system will remove the straps and set them down into a cooling station, where they are fitted with the housing and a clasp. The entire process takes only 70 seconds. 

                Building and construction

                The developments of high performance and sustainable materials are the inevitable trend in the building and construction sector. At CHINAPLAS, new materials for drainage and profiles will be some of the highlights for visitor from the building and construction sector.

                Jiangsu Top Polymer Enterprise Ltd is a leading manufacturer of TPE. Its Topolymer 9 series is heat-stabilized PP/EPDM based thermoplastic vulcanizate (TPV). The series can be widely used in various applications including construction seals and other parts where softness and conformity are needed. The products are designed for injection molding, extrusion and blow molding. They are completely recyclable.

                Lubrizol’s Pearlbond 700 series breaks the barriers in the TPU adhesive market. It offers the benefits of high bonding strength to rigid substrates, superior chemical resistance, good wash- and hydrolysis resistance, and improved vibration absorption. The cycle time is very short thanks to fast crystallization rate. The series has many applications including building and construction.

                Recycling
                 

                Plastics are gaining wider applications in different sectors, but only 9% of the world's plastics ever produced have been collected for recycling. Therefore, the recycling sector strives to optimize the recycling processes.

                The new INNOSORT FLAKE sorter, equipped with TOMRA’s field proven NIR technology and the patented FLYING BEAM technology, is capable of detect material and color at the same time for an optimal sorting performance. 

                Traditionally, the biggest challenge in PET flake sorting is to remove impurities smaller than 4mm, but with the high resolution and improved sorting algorithm, INNOSORT FLAKE can address the challenge effectively.

                Sesotec Shanghai Co. Ltd is one of the leading manufacturers of inspection, separation and sorting systems. When compared with conventional belt sorting systems, its VARISORT COMPACT is characterized by compact design and universal use in the recycling sector.

                The material infeed is effective by using specially adapted vibratory feeders and chutes to guarantee homogeneous material distribution over the full width of a fast running conveyor belt. The combination of an inclined chute and a high speed conveyor eliminates problems due to the weight, shape and abrasive characteristics of the materials.
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